1.

Welding Smoke — Unducted System

A free-hanging unducted system with a fume containment curtain creates a planned air circulation pattern. The ambient air cleaners achieve a substantial contaminant reduction at steady-state levels for a lawn mower manufacturing company.

Welding Smoke — Unducted System

2.

Mig Welding — Unducted Air Cleaning System

A welding curtain was installed on two sides of the space to contain the welding smoke. Then (4) F70R free hanging air cleaners were suspended from the ceiling to create a back and forth air flow pattern with right angle discharge silencers. The air quality was improved 80% with this system.

Mig Welding — Unducted Air Cleaning System

3.

Unducted System

Typically reducing airborne contaminants up to 85%, unducted air filtration systems significantly improve the in-plant environment. This system, designed for a complete air change every six minutes, filters out welding smoke generated in the shop of a railroad parts manufacturer.

Unducted System

4.

Maintenance Welding

Maintenance shop for large power plant used F-70R air cleaners mounted on floor stands to create a cross bay air flow pattern above their welding booths.

Maintenance Welding

5.

Aluminum Welding — Downdraft Table

Downdraft table controls welding fumes and smoke from aluminum welding on light fixtures.

Aluminum Welding — Downdraft Table

6.

Robotic Welding

An AT-6 cartridge collector collects welding fumes from a robotic welding cell at a large automotive manufacturing company.

Robotic Welding

7.

Welding Smoke Extractor Gun

Dust-Pak Fume Extraction System captures smoke from welding with .062 flux core wire.

Welding Smoke Extractor Gun

8.

Welding Booth

TIG welding on aluminum parts at a light fixture manufacturing company: fumes are contained and collected in the booth, with welding curtain on three sides and translucent curtain on the ceiling. Regain air plenum recirculates clean air and enhances capture velocity.

Welding Booth

9.

Overhead Collector With Arms

An F120 filtration unit with two flexible extractor arms collects welding fumes from manual MIG welding operations.

Overhead Collector With Arms

10.

Welding Cells

Welding fumes generated from manual and robotic welding cells at an automotive manufacturer are captured by E-Z arms, ducted to the exterior, and collected by an AT central cartridge collector mounted aside.

Welding Cells

11.

Stainless Steel Welding — Portable

A portable cartridge collector with flexible extractor arm controls stainless steel welding fume.

Stainless Steel Welding —  Portable

12.

Plasma Cutting

An E-Z Arm connected to a DC-6 cartridge collector along with a downdraft table controls plasma cutting fumes. The ductwork to the collector connects at a spindle for ease of movement.

Plasma Cutting

13.

Welding Shop

Three DC-8 dust collectors with 7.5 HP motors capture welding smoke at a vocational school. Each collector has eight cartridges and is ducted with clamp together pipe to four 6" flexible arms. Each arm has a bell shaped hood with an internal rag guard.

Welding Shop

14.

Laser Cutting

A DC-8 cartridge collector with a steel spark trap collects fumes generated by a Mazak laser cutting operation.

Laser Cutting

15.

Brazing

A DC-6 cartridge collector collects fumes from an automatic brazing operation.

Brazing

16.

Cutting Slag

A manufacturer of stainless steel utilizes an AT-16 cartridge dust collector (32 cartridges, 6000 cfm, 15 HP motor) to collect smoke generated while cutting slag from their large ladles. The pivotal 6’ diameter bell shaped hood is easily moved out of way when the large ladles were moved in and out by an overhead bridge crane.

Cutting Slag

17.

Scrap Yard

Scrap yard using cartridge dust collectors ducted to containment booths to collect cutting smoke.

Scrap Yard

18.

Resistance Welding

A manufacturer of metal stampings for automotive industry used (1) F360 bag filtration system to collect resistance welding fumes and residual oil smoke from their part totes. The F360 used a 10 HP motor and was ducted with clamp together piping to (10) 6" diameter flexible arms with capture hoods. The bag filters in the F360 are lasting 1 year.

Resistance Welding

19.

Soldering Fumes

Fume Pak with (2) remote mounted 2.5" arms used to collect soldering fumes.

Soldering Fumes

20.

Welding & Grinding

Manufacturer of automobile brakes uses a 2400 VOM media air cleaner to collect welding smoke and grinding dust from their existing work table. The table had 1 inch square holes in the top so just the sides were enclosed and then a 12" round duct was connected to the 2400 VOM.

Welding & Grinding

21.

Robotic Welding Cells

Appliance manufacturer uses (8) AT-4 cartridge dust collectors to collect welding smoke from 9 robotic welding cells.

Robotic Welding Cells

22.

Robotic Cell

Automotive second tier supplier installed an AT-4 cartridge collector to collect smoke from a robotic welding cell.

Robotic Cell

23.

Plasma & Build Up Welding

AT-28 cartridge dust collector collects plasma, build up and manual welding. Special hoods were designed for the build up welding, a plasma containment room is used for the plasma and a boom with capture arm for the manual welding. The AT-28 has a drop out box to collect heavy sparks, 56 filters and 40 HP motor which provides 14000 cfm.

Plasma & Build Up Welding

24.

E-Z Arms

Flexible E-Z Arm fume extractors are used with booms to collect welding fume and exhaust it outside.

E-Z Arms

25.

Plasma Torch

Adult Training Center using a Model DT-23 downdraft table connected to a remote DCH-2 cartridge dust collector with the patented "Vibra Pulse" Cleaning System to collect welding smoke generated from mig welding and a hand held plasma cutting torch.

Plasma Torch

26.

Robotic Cell — F240

Effective fume control is achieved by creating a negative airflow in an enclosed robotic welding cell with an F240.

Robotic Cell — F240

27.

Robotic Cell — DC-6

In this robotics operation, fumes and smoke are effectively contained in the cell by creating a slight negative and the contaminants are ducted to an external DC-6 cartridge collector.

Robotic Cell — DC-6

28.

Robotic Cells — HC-4

These robotic welding cells are equipped with large hoods to capture weld fumes and smoke, which are then ducted to HC-4 collectors.

Robotic Cells — HC-4

29.

Soldering — F240

An F240 vertical media unit easily collects soldering fumes with 3-inch flex arms.

Soldering — F240

30.

Soldering — VOM 2400

A VOM 2400 collects soldering fumes from multiple hand soldering stations with flexible arms.

Soldering — VOM 2400

31.

Glue Pot

A portable Mini-Vac collects fumes from a glue pot.

Glue Pot

32.

Laser Cutting Table

Model AT-24 cartridge collector mounted outside and ducted to Mazak laser cutting table.

Laser Cutting Table

33.

Large Welding Hood

Welding smoke collection hood 72’ x 12’ with (4) 3500 CFM air cleaners. Each unit has three stage filters with (6) spark baffles, (6) 4” pleats and (6) 10-pocket 95% bags filters unit. Filters are changed out from underneath the welding hood.

Large Welding Hood

34.

EDM Smoke -- Source Capture

Mini Pac portable media air cleaner collecting smoke from a 200 amp EDM.

EDM Smoke -- Source Capture